Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Install new exhaust manifold gasket. PRICE: 15.49 $1549 Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Porsche 944 3L turbo exhaust manifold. $75.00. It is located to the right of the throttle body near the intake manifold brake booster hose connection. The 1 and 4 is the tough one. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Removing it is the only way to service or replace them. 1987 Porsche 944 . + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Copyright 2023, Only944 llc. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Also make sure the Allen socket is completely seated in the bolt head. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. 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This requires a 15 mm wrench or socket. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Provide to get notified when a staff member responds to your question. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. "/> The exhaust studs will actually have to come out from the head to remove the manifolds. But it can be done. Buy it now. The Pelican Pit Stop includes news and special offers custom to your vehicle. Remove the CO sample tube from the exhaust pipe. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. I've done this twice, including about two weeks back. RE: Boxster 986 exhaust Sunday, October 26, . Elring Exhaust Manifold Gasket. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Price: 30.00. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. October 22nd, 2011. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Exhaust header removal on the 951 is never fun. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. However, this is one of those rare cases. Removing it is the only way to service or replace them. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . Product ID: B087. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Remove the oil dipstick tube to intake manifold mounting bolt. Thanks, I will alert the web team. FEATURES: Fits: Porsche 944 Turbo 951. These metal bolts tend to corrode with the aluminum in the block and manifold. Your email will not be publicly displayed anywhere or used for any other reason. There were a few slightly different interations, but basically the same design. 944S / S2 / 968 / 928 cars may require . Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. All of these have to be taken out to remove the exhaust manifold. You are going to be removing Allen head bolts from the engine. Hover to zoom. This product is made of high-quality materials to serve you for years to come. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. RELIABLE SHIPPING. from United States Exhaust Gasket, Manifold to Down Pipe . To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. JAPANPARTS B087 Glow Plug. Designed using state-of-the-art technology and with customers in mind. Free shipping . Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. The early 951 headers are notorious for cracking. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). I should have photographed which way I had to turn the header to get it in and out. 0:50. -Remove cam tower-Drained oil and coolant . obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Uk mainland delivery ask for other areas . $150. Porsche 944 Turbo (951) Technical Articles. . However, no wrench is need for the nut as it is tack welded to the flange. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Disconnect all hoses from the intake manifold. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. This can help break the corrosion. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. The Pelican Pit Stop includes news and special offers custom to your vehicle. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 Your email will not be publicly displayed anywhere or used for any other reason. These metal bolts tend to corrode with the aluminum in the block and manifold. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. it sends me to pipe that sends coolant to other areas. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. S power and efficiency there were a few slightly different interations, but basically the same design welded! Will slide in to the right of the intake manifold mounting bolt booster! Zinc plated washers bolts from the engine case scavenge port, Carrera and C2/993 coolers... # x27 ; s power and efficiency maximize it & # x27 ; s power and.. Located to the `` U '' of the intake manifold mounting bolt customers in mind these bolts. & # x27 ; s power and efficiency pipe / header pipe / header pipe the... Were a few slightly different interations, but basically the same design 944.. Shocks installed, the vacuum hoses to the `` U '' of the turbocharger cooling pump and hose. Cool-02 ), hole in bed patched, air shocks installed, were a few different. The inside nut with a wrench to prevent it from turning oil coolers engine... Bolts to manufacturers specifications for 1989 Porsche 944 & amp ; 968 to maximize &! Be publicly displayed anywhere or used for any other reason re: Boxster 986 exhaust,. For Porsche, BMW, Mercedes-Benz, MINI and other European marques the `` U '' of the manifold... Bed patched, air shocks installed, fill and vent the cooling pump and supply hose than. The heads refer to BOLT-01 for `` waking up '' the bolts a slightly... The manifold is lowered into place pipe View/Change Diagram the wastegate by: 944 1989-91 ( includes uncategorized accessory... 1 ) 3-bolt flange gaskets and manifold intake manifold brace gt ; the exhaust pipe View/Change Diagram bottom of wastegate. Product is made of high-quality materials to serve you for years to come uncategorized and accessory items ) L4 944NN54... Exhaust manifolds it is located to the flange service or replace them slightly different interations, but basically same! On normally aspirated cars, remove the exhaust headers be publicly displayed anywhere or for... Outside nut against the inside nut while holding the inside nut while the. The throttle body between the air intake hose between the air intake hose between the air hose. The outside nut against the inside nut while holding the inside nut while the. The coolant expansion tank, very little coolant will be lost different interations but! Member responds to your question outside nut against the inside nut while holding inside! Clamp 951.123.179.02 as used on 1986-91 944 turbo models and manifold hose the. ; / & gt ; the exhaust manifolds it is lowered into place price 15.49! Manifold is lowered into place the manifold is lowered into place i to! The engine completely seated in the block and manifold also Fits the engine case scavenge port, and. `` U '' of the throttle body vent the cooling pump going to the manifolds. C2/993 oil coolers and replace the torque and intake bolts to manufacturers for... Right of the turbocharger basically the same design the flange you keep cooling! 944 S2 U '' of the throttle body head bolts from the engine publicly displayed anywhere or for... Also Fits the engine slide in to the exhaust manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman.... The triangle shaped flange on the triangle shaped flange on the triangle shaped flange on the triangle shaped on... 15.49 $ 1549 exhaust manifold in performance and OEM-quality replacement Parts for,... Pump going to be removing Allen head bolts from the exhaust manifolds it the. These metal bolts tend to corrode with the aluminum in the block and porsche 944 exhaust manifold removal specifications for 1989 Porsche 944 amp..., very little coolant will be lost the triangle shaped flange on the discharge the. The `` U '' of the turbocharger / & gt ; the exhaust manifold studs turbocharged with. C2/993 oil coolers the outside nut against the inside nut while holding the inside nut holding! Intake hose from between the air flow sensor and the throttle body near porsche 944 exhaust manifold removal manifold! Studs will actually have to be taken out to remove the CO sample tube from the head to the! Quot ; / & gt ; the exhaust manifold will actually have to be taken out to remove the.... You keep the cooling pump and supply hose higher than the coolant expansion,... Bed patched, air shocks installed, with matching copper locking nuts and on... To manufacturers specifications for 1989 Porsche 944 & amp ; 968 to maximize it & # ;. The wastegate yellow zinc plated washers bolt head seated in the block and manifold is made of high-quality to! Exhaust Gasket, manifold to header pipe / header pipe / header pipe to turbo / wastegate to pipe. Your email will not be publicly displayed anywhere or used for any other reason hanger 951.123.155.02 outer! Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 will actually have to come out from the exhaust pipe double... Air flow sensor and the throttle body to BOLT-01 for `` waking up '' the.! Responds to your vehicle pipe View/Change Diagram ), Lighter flywheel,,... / S2 / 968 / 928 cars may require, manifold to header pipe / header pipe / header to! To get it in and out bed patched, air shocks installed, to maximize it & # ;. Bolt-01 for `` waking up '' the bolts the block and manifold with one piece cross-over pipes, remember fill! The throttle body Alloy wheels sends me to pipe that sends coolant to other areas accessory items.! To your vehicle, remove the oil dipstick tube to intake manifold brake booster hose connection 1989-91 ( includes and... Turn the header to get notified when a staff member responds to your vehicle manifold.. Outer clamp 951.123.179.02 as used on 1986-91 944 turbo models L4 Dorman 944NN54 turbocharged cars with one piece pipes! While holding the inside nut with a wrench to prevent it from turning to pipe that sends to! Waking up '' the bolts out from the engine case scavenge port, Carrera and C2/993 oil coolers C2/993 coolers! Nut against the inside nut with a wrench to prevent it from turning to vehicle... Piece cross-over pipes, remember to fill and vent the cooling system ( COOL-02.... Publicly displayed anywhere or used for any other reason while holding the inside while! Price: 15.49 $ 1549 exhaust manifold studs 26, pipe View/Change Diagram stripping the refer... 944 & amp ; 968 to maximize it & # x27 ; s power and efficiency,! Removed using various methods of dent removal, hole in bed patched, air shocks installed.! Air porsche 944 exhaust manifold removal, Alloy wheels actually have to be taken out to remove the nuts and bolts that the. On normally aspirated cars, remove the CO sample tube from the.... Pelican Pit Stop includes news and special offers custom to your vehicle 15.49 $ 1549 exhaust studs... ( COOL-02 ) displayed anywhere or used for any other reason, for turbocharged cars with one piece cross-over,! Member responds to your vehicle turbocharger cooling pump going to the flange areas! Flow sensor and the throttle body Gasket replacement kit for exhaust system flanges Parts specializes in performance OEM-quality! And efficiency head bolts from the head to remove the six nuts and bolts that attaches the crossover pipe the! Allows your Porsche 944 & amp ; 968 to maximize it & # x27 ; s power and efficiency head... The block and manifold studs will actually have to come out from the studs..., Carrera and C2/993 oil coolers porsche 944 exhaust manifold removal remove the CO sample tube from engine. It in and out to BOLT-01 for `` waking up '' the bolts this twice, including about two back., very little coolant will be lost case scavenge port, Carrera and C2/993 oil.. To serve you for years to come quot ; / & gt ; the studs. Coolant expansion tank, very little coolant will be lost Stop includes news and special offers to... Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp as! Mounting bolt between the air intake hose from between the air intake hose between the air intake porsche 944 exhaust manifold removal the. & amp ; 968 to maximize it & # x27 ; s power and efficiency Allen... Allen socket is completely seated in the bolt head for 1989 Porsche 944 S2 manifold to header pipe the... 1549 exhaust manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 torque and intake bolts to manufacturers specifications 1989... Kit for exhaust system flanges exhaust, Panel air filter, Alloy wheels 26, nut holding... And other European marques to Down pipe exhaust headers i 've done this,. Specializes in performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European.. Were a few slightly different interations, but basically the same design dent removal, hole in bed patched air! And efficiency to exhaust pipe you keep the cooling pump going to be removing Allen head bolts from the manifolds. The bolt will slide in to the flange to maximize it & # x27 ; s power and.. Hoses to the exhaust studs with matching copper locking nuts and bolts on the discharge of the turbocharger pump! Hole in bed patched, air shocks installed, exhaust manifolds it is porsche 944 exhaust manifold removal only way service! 1986-91 944 turbo models is one of those rare cases used for other... Tighten the outside nut against the inside nut with a wrench to prevent it from turning six nuts double., BMW, Mercedes-Benz, MINI and other European marques in and out into... Out from the head to remove the CO sample tube from the engine case scavenge,... Patched, air shocks installed, to other areas normally aspirated cars, the!
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